Blyvooruitzicht
Blyvooruitzicht Gold Mining Company Limited (“Blyvoor”)
is situated in the Carletonville goldfields on the north western edge
of the Witwatersrand Basin. Blyvoor was established in 1937 and gold
production began in 1942. It was the first mine in the “West
Wits” line and acquired the Doornfontein mine as a wholly-owned
subsidiary in December 1995.
The Blyvoor section has two main gold-bearing horizons, the Carbon
Leader Reef, which is one of the principle orebodies in the goldfield,
and the Middelvlei Reef, which is situated 75 metres above the
Carbon Leader Reef horizon. Blyvoor also mines surface rock dumps.
Production from surface sources will progressively reduce in favour
of underground ore to 100 000 tons per month to match the plant capacity
of approximately 200 000 tons per month.
The Blyvoor expansion project was implemented to realise the full
potential of the Blyvoor ore reserves and introduced the mining of
the lower grade Middelvlei Reef resources as well as the reclamation
of “old gold” in worked out areas. Low cost mining of
the Middelvlei Reef, situated in a de-stressed environment due to
extensive mining of Carbon Leader Reef, is achievable because of the
substantial pre-development carried out. The expansion project has
increased the current life of mine plan in excess of 15 years.
Gold production for the year was marginally down from 7.87 tonnes
the previous financial year to 7.70 tonnes (253 025 to 247 626 ounces).
The mine employs approximately 5 800 employees (including
contractors).
North West Operations
The Buffelsfontein and Hartebeestfontein mining operations have been
restructured and now fall under a single management structure known
as the North West Operations. These are situated in the Klerksdorp
goldfield region of the Witwatersrand Basin, exploiting the Vaal River
gold-bearing horizon. Buffels started production in 1954, while production
at Harties began a year later.
Since the inception of the original Buffels and Harties mines, more
than 2 262 tonnes (72.7 million ounces) of gold
have been produced. During the year, the North West Operations produced
14.39 tonnes (462 743 ounces) of gold, 11.95 tonnes
(384 296 ounces) from underground operations and 2.44 tonnes
(78 447 ounces) from surface rock dump reclamation and the
open pit.
During the Strategic Plan Overview of 2001/02, a decision was made
to mine previously unpaid areas below a cut-off grade of 6.8 grams
per tonne, provided that a financial contribution could be realised.
These areas are called the “medium grades” and carry no
overhead costs. The build up to full production was slower than expected,
mainly due to infrastructural constraints. The expected life of mine
of the operation is 15 years. The operation provides employment to
12 900 people (including contractors).
Tolukuma
The Tolukuma mine is situated about 100 kilometres north of Port Moresby
in Papua New Guinea, at an elevation of 1 550 metres. It was purchased
by Dome Resources from Newmont in 1993, and acquired by DRD in the
first half of 2000, the company’s objective being to re-engineer
and further develop the operation.
Open pit production at the mine began in 1995 and underground production
in mid-1997.
The Tolukuma deposit is an epithermal low sulphidation quartz vein
system notable for its high-grade “bonanza” style mineralisation.
Quartz veins average one to two metres in width over a strike length
of more than one kilometre.
Total production for the year amounted to 2.12 tonnes (68 096 ounces)
of gold and 4.91 tonnes (157 844 ounces) of silver.
The workforce comprises 472 employees (including contractors).
Crown
The Crown surface operation is involved in the clearing of old slime
and sand dumps and the environmental clean-up of land across Central
Johannesburg. It has produced approximately 67 tonnes (2.2 million
ounces) of gold since inception. Crown has three operating plants
– Crown Mines, City Deep and Knights – with an installed
capacity to treat 13 million tonnes of sand and tailings.
Gold production was 4.39 tons (141 238 ounces) during the year. The
operation has six years of life and employs 757 people (including
contractors). In an empowerment transaction, DRD sold 60% of Crown
to Khumo Bathong Holdings (Pty) Ltd (“KBH”) with effect
from July 1, 2002 for an amount of R105.5 million. DRD has entered
into an agreement with KBH to manage the operations for the next year.
ERPM
Crown Gold Recoveries (Pty) Limited (“CGR”) acquired the
East Rand Proprietary Mines Limited (“ERPM”) on November
21, 2002. ERPM is a 100-year-old underground mining operation on the
Witwatersrand Basin at Boksburg, to the east of Johannesburg. It is
intended to increase production, lower costs and extend the mine's
life to 11 years.
Gold production from November 1, 2002 to June 30, 2003 amounted to
1.61 tons (51 858 ounces). The mine employs approximately
3 300 employees (including contractors).
Capital expenditure In total, R121.5 million was spent on capital projects compared
to R83.1 million spent the previous financial year. Blyvoor expenditure
amounted to R37.8 million was spent on the No 6 Shaft main reef
development, the No 5 Shaft cooling system, pumping and the overland
conveyor.
At the North West Operations R57.7 million was spent mainly on the
medium grade project and new mining equipment. Expenditure on the
opening up of mining areas amounted to R9.2 million, with R7.7
million spent on the mid-shaft loading system at No 5 Shaft. Capital
expenditure on the mining of the Gold Estate open pit amounted to
R6.3 million.
At Tolukuma R24.4 million was spent – R12.7 million on mining
equipment and R11.7 million on exploration.
Projects and expenditure planned for the new financial year include:
1.
opening up ore reserves at North West and
Blyvoor;
2.
the No 4 and 5 slimes dam project at Blyvoor;
3.
the Milaihamba Project at Tolukuma; and
4.
the mobile plant and equipment at Tolukuma.
Revenue
A substantial portion of our revenue is derived from the sale of gold
and related by-products. As a result, our operating results are directly
related to the price of gold.
The gold price in US dollars received has increased from an average
US$253 per ounce the previous financial year to an average of US$336
per ounce this fiscal year. However, the rand appreciated against
the US dollar from R10.37 as at June 30, 2002 to R7.47 as at June
30, 2003. The average rand per kilogram price received increased from
R82 580 the previous fiscal to R97 652 this financial year.
Revenue for the year ended June 30, 2003 decreased by 8.7% to R2 408.6
million from R2 639.0 million in fiscal 2002. The reduction
was mainly attributable to the sale of CGR and the lower gold production.
Cost of sales
Cash costs typically make up more than 94% of our total production
costs. The balance of costs consist of depreciation of mining assets,
provision for rehabilitation and changes in gold inventory.
The following table sets out our total cash cost
per kilogram of gold produced by operation:
2003
2002
R/kg
R/kg
North West Operations
Surface operations
73
002
51 097
Underground operations
97
511
76 232
Weighted average
93
356
71 411
Blyvoor Operations
Surface operations
68
752
52 021
Underground operations
78
603
62 214
Weighted average
76
828
60 085
West Wits
97
439
86 165
Tolukuma
84
733
78 332
Total DRD
Surface operations
74
619
55 903
Underground operations
90
945
72 487
Weighted
88
112
69 133
CGR
74
793
66 505
ERPM
126
152
na
Most of our cash costs are incurred in rands. Our
unit cash cost increased by 27.5% to R88 112 per kilogram (US$303
per ounce).
Depreciation
Depreciation charges were R105.7 million for the
financial year compared to R135.1 million the previous year. The decrease
is mainly due to the sale of CGR.
Retrenchment costs
Employment termination costs increased to R13.6
million this year compared to R3.9 million the previous financial
year. The increase is mainly due to the restructuring of the North
West Operations.
Provision for rehabilitation
A total of R133.7 million was invested in our
various environmental trust funds as at June 30, 2003. Provision for
rehabilitation increased by R5.2 million in the previous financial
year compared to R12.8 million this financial year. The increase was
primarily attributable to the rehabilitation of the open pit areas
at the North West Operations.
Financial instruments
The profit on financial instruments for the financial
year ended June 30, 2003 was R370.2 million, as compared to a loss
of R837.0 million for the financial year ended June 30, 2002.
The group adopted AC133 Financial Instruments: Recognition and Measurement
in respect of financial instruments. A net adjustment of R582.0 million
was made to opening shareholders’ equity, comprising an adjustment
of R249.4 million to the deferred tax opening balance, and R831.4 million
to the opening balance of derivative financial liabilities to account
for the impact of the group's derivative financial instruments at
the beginning of the year (refer to Note 18).
The substantial appreciation of the rand during fiscal 2003 resulted
in a reduction in the fair value liability of our Eskom gold for electricity
contract, resulting in an increase in the profit on financial instruments.
This increase was offset by the decrease in the fair value of our
call positions and interest rate swap agreement (refer to Note 18
of the Annual Financial Statements for more information on these positions).
During fiscal 2002 the group closed out various hedge positions, resulting
in a realised loss of R837.0 million for that year.
Asset impairment and diminution
in investments
During the financial year ended June 30, 2003,
we recorded an impairment charge of R133.0 million. This amount related
to the write-off of the open pit operations at the North West Operations
of R11.9 million, the impairment of the No 6 Shaft at the North West
Operations of R35.5 million (impaired, as a result of the 60-day review
of these operations and management’s decision to ‘mothball’
certain infrastructure) and the Duff Scott Hospital assets of R0.6
million. Due to the prevailing low rand gold price the group has also
impaired in full certain loans to Crown Gold Recoveries (Pty) Limited
amounting to R85.0 million.
During fiscal 2002 the group recorded an impairment charge against
the residential property at the Durban Deep Section of R21.9 million.
Administration and general costs
The administration and general charges decreased
in the financial year to R61.1 million compared to R125.0 million
in the previous financial year. The decrease was primarily due to
the concerted effort from management to institute tighter financial
controls, including greater reliance on in-house expertise as opposed
to external consultants.
Investment income
The increase to R100.0 million in the financial
year ended June 30, 2003 from R55.7 million in the financial year
ended June 30, 2002 was mainly due to the increase in interest received
from call deposits on the proceeds of the convertible loan notes issue
in November 2002. The substantial appreciation of the rand in fiscal
2003 also resulted in an increase in unrealised foreign exchange gains.
Finance costs
Finance and interest expenses amounted to R39.5
million for the financial year ended June 30, 2003 compared
to R24.2 million in the financial year ended June 30, 2002.
The increase is attributable to the interest incurred on the convertible
loan notes issue in November 2002.
Income and mining tax
In the financial year ended June 30, 2003 the
tax charge was 0.9% of our consolidated income compared to a benefit
of 26.2% of our consolidated loss in the financial year ended June 30, 2002.
The increased profitability for the year under review resulted in
a decrease in assessed losses available to the group, resulting in
a deferred tax charge for the period of R111.9 million. Losses
incurred in the financial year ended June 30, 2002 resulted in a deferred
tax benefit of R181.6 million for the fiscal 2002 year. The group’s
share of the taxation of its associate company was R0.2 million
for the 2003 financial year.
The taxation charge for the financial year ended June 30, 2003 was
reduced by a change in the rate of deferred tax. During the year the
company changed the rates at which deferred tax is recognised from
30% in the financial year ended June 30, 2002 to the mining tax rate
applicable to the group’s individual mining operations, at either
37% or 46% (refer to Note 6 of the Annual Financial Statements) for
the financial year ended June 30, 2003. This change in rates
resulted in an increase in the deferred tax asset, and hence a decrease
in the taxation charge for the period of R108.9 million.